适用范围与概述：/Purpose and introduction

西林瓶液状体洗烘包装制作线线加塞连动线由 QCL 系的直列V型彩超波洗瓶机、 ASMR铁路隧道式暧风重复高压蒸汽灭菌方法恒温干燥箱、NFGF系的型西林瓶液状体包装制作线线加塞制冷机组成，也可单人在使用。用在于2-25ml型号规格的西林瓶水针的制作。能做完喷淋头放水、彩超波粗洗、瓶壁上水清洗、瓶内腔多次分批重复水清洗、一场吹气、一场剥好水清洗、多次分批吹气、瓶壁上吹气、升温、烘干箱高压蒸汽灭菌方法去热原、急冷、前冲气、包装制作线线、后冲气、加塞等二十来道工艺程序。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.

结构特征：/characteristic

◆洗瓶机按照机诫手夹瓶，适用性四种规格尺寸的西林瓶；Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶所采用气水喷针回转监测加上玩法，的清洗治疗管用，降低能量。并应设针架防运动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶一个雾气滤油器、喷针是独力隔开，应对了交叉点污染破坏，贴合GMP标准规范规定要求；Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶丝杠前选配抗震块，有保证丝杠，可以减少碎瓶影响；Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶用到一体化进口货搜集带，对接拨瓶块运输安瓿，操作保持稳定靠谱；Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烤箱运用制热重复加温，热度平均，发展节能环保；Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘烤箱还拥有防瞬间关机保养实用功能，运转安全性高；Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配循环往复散热静态平衡装置，不耗损率房屋排风量，抑制房屋的压力不静态平衡的危险 ，减温作用好；Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烤箱可配压值自然和平调结软件系统，可以减少室内和烤箱的压值不和平带来的高温天气段偏位，灌装设备间洗烘间环境温度升高教一系类的状况；Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烤箱可设DOP测量模块(分为传热系数，风速等级，浮尘塑料再生颗粒测量口)；Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆烤箱待冷却段可带无菌技能(FDA特选)；Mixer oven cooling segment with the function of sterilization (FDA selected);◆恒温干燥箱网带可带多普勒彩超涉及CIP在线视频的清洗操作系统；Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆干燥箱内腔可做出全方向、多维度压力水消毒；In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆装罐机采取品质导入带的运瓶模式，，具备有车速度，而是分瓶确切，更新外形尺寸件简单；In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆小瓶底边隶属的货物运输水平面和运转灶面还有一个定的距离感，重要于百级层风流的使用，制止会产生乱流水污染药液；In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆罐安装系统加塞的部分，按照横向方向送塞，和横向方向圆轮吸塞，符合留意便，送料便，送塞稳定的性能特点；Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装线机可配卫浴陶瓷泵、不锈钢圆管泵、排泄泵；In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆包电脑装机无瓶止灌，无瓶要加塞实用功能；In pieces filling machine no bottle filling, no bottle no gasser function;◆装灌机待选配系列伺服装灌内容(台达、三菱数控系统、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线通过PLC总把控、变頻器、触碰屏把控技艺，运动不稳准确；触碰屏可体现 各pc单机的运动动图，各把控点的水位、压力、静压、温差等体现 ，各管控开关的情形和出现错误代码体现 ，出现错误代码自行测试和出现错误代码定性分析及排查技巧，使整体生产制造加工的过程到系统智能化以及自动化把控，联线还具有三机自动化控制稳定试验装置，要确保生产制造加工平衡准确。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.据企业的必须 ，还可供选型：According to the needs of customers, but also available for selection:◆simens、施耐德开关、三凌、台达等名牌操控软件系统；Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气的压力、水的温度及超声清洗波构造、浮尘塑料颗粒、流速在线免费加测、警报、记录表、复印机模式；Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无菌检测检测隔开器整体。◆ORABS、CRABS、无菌检测检测隔开器整体。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.

技術规格/technical parameters:

软件类型 product model	QCL60+ASMR620/35   +KGF4		QCL60+ASMR620/43   +KGF6		QCL60+ASMR620/43   +KGF8		QCL80+ASMR620/48   +KGF10		QCL120+ASMR800/55   +KGF12		QCL120+ASMR1250/60   +KGF20		QCL80*2+ASMR1250/60   +KGF12*2
适用性品种 Cutting dimension(ml)	2-25(国际联盟西林瓶)		2-25(国外西林瓶)		2-25(国外西林瓶)		2-25(全国西林瓶)		2-25(国家西林瓶)		2-25(国家西林瓶)		2-25(知名西林瓶)
罐装头数 Fillingheads	4		6		8		10		12		20		24
生产的本事production capacity(pcs/h)	120(7ml)		180(7ml)		200(7ml)		300(7ml)		400(7ml)		500(7ml)		650(7ml)
洗瓶合理率Washing bottle percent of pass(%)	≥ 99		≥ 99		≥ 99		≥ 99		≥ 99		≥ 99		≥ 99
洗瓶受损率Washing bottle breakage(%)	≤ 0.1		≤ 0.1		≤ 0.1		≤ 0.1		≤ 0.1		≤ 0.1		≤ 0.1
无菌温sterilizing temperature(°C)	300-350		300-350		300-350		300-350		300-350		300-350		300-350
换气扇量exhaust air rate (m3/h)	3000		3000		4100		4100		7500		8,000-10,000		8,000-10,000
灌装生产线准确度Filling accuracy(%)	≤ ±2.5 (机制式驱动下载容积怎么算泵、工业陶瓷泵、不锈钢装饰管泵)   &n♑bsp; ≤ ± 0.5-1.0 (伺服线束驱动安装面积泵)
加塞合格证书率Gasser percent of pass(%)	≥ 99	≥ 99		≥ 99		≥ 99		≥ 99		≥ 99		≥ 99
自然空气层流整洁度Laminar air cleanliness(Class)	100	100		100		100		100		100		100
真空系统抽速Vacuum pumping speed(m3/h)	10	30		50		60		60		100		120
电感量capacitance	66.6	75.6		75.6		106.6		106.6		212.6		232.6
电源开关power supply	385V   50Hz	385V   50Hz		385V   50Hz		385V   50Hz		385V   50Hz		385V   50Hz		385V   50Hz
总载重量total weight (kg)	6300	6300		7900		7900		9400		10900		14600
样貌宽度boundary dimension(LxWxH)   (mm)	8,550   × 2,540 × 2,330	8,550   × 2,540 × 2,330		9,620   × 2,540 × 2,330		9,620   × 2,540 × 2,330		10,280   × 3,230 × 2,360		12,730   × 2,600 × 2,620		11,790   × 5,700 × 2,620